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Table of Content

20 September 2017, Volume 48 Issue 5
Application of integrated technology of CMC with classification
Liu Zhouen1 Cui Yanhong2
2017, 48(5):  1-6. 
Abstract ( 122 )  
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An integrated technology of CMC  with classification is introduced in this paper and the behaviors of the CMC are also studied.The result shows that different sizes of coal after 3~5 seconds moisture removal can meet the requirement for cokemaking.A 2t/h pilot test is also conducted; its result demonstrates that under the pilot test condition,the raw coal was classified into fine coal and coarse coal at cut\|off particle size of 1.5mm,with moisture reduction by 1%~9%.The pilot test result not only shows the correctness of fundamental study and the technical feasibility,but also provides a technical support for an industrial application.

Optimization and selection of coking coal drying process
Alex Wong1 Yin Wenbao2 Niu Hu1 Li Weishe1
2017, 48(5):  7. 
Abstract ( 112 )  
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In this paper several processes for coking coal drying are compared based on energy price and capital investment, which can be used as guideline of decision-making for CMC projects.

Study on the coals for cokemaking purpose in Xinjiang Tianyuan Coking Plant
2017, 48(5):  11-14. 
Abstract ( 126 )  
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Through analyzing on the coals for cokemaking in Xinjiang Tianyuan Coking Plant and by comparing with the coals outside Xinjiang,it can be concluded that coals produced in Xinjiang show the following properties,such as higher caking index,lower sulfur content,lower Gieseler fluidity index,lower Audibert-Arnu dilatation and higher alkaline oxide content,which result in a poor CSR of the coke produced.After coal blending optimization,i.e.high-alkaline-oxide-coal is minimized; the coke quality can be improved with CSR increased by 8%.

Application of Indonesian coal in Liu Steel
Zhang Yugui Shu Qingping Tang Shibao Ye Guizhen Pang Feng
2017, 48(5):  15-17. 
Abstract ( 88 )  
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The characteristics and coking behaviour of Indonesian coal are analyzed.It has been applied in a 40kg pilot coke oven battery.The result shows that the Indonesian coal has the characteristics of gas coal,fat coal and coking coal.When the blending proportion is ≤13%,the coal quality is relatively stable,and the coking cost can be reduced.

Correlation between the mean maximum reflectance of vitrinite and thermal properties of coke
Cui Haisong Chen Wenfang Hu Shifei
2017, 48(5):  17-19. 
Abstract ( 94 )  
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 In this paper, analysis is made on the correlation between the mean maximum reflectance of commonly-used coal vitrinite and thermal properties of coke test from individual kind of coal.The result shows that R0max appears the best CRI and CSR produced from 1.20%~1.40% coking coal.Production optimization can be done by an appropriate coal blending as guidance for routine production and coke quality stabilization.

Research and practice on improving average size of metallurgical coke produced by 7.63m coke oven battery
Bai Xinge Ren Huawei Liu Aichun
2017, 48(5):  20-22. 
Abstract ( 102 )  
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It introduces the research and practice on improving average  size of metallurgical coke produced by 7.63m coke oven battery.The average coke size increases by 2.3mm through upgrading coal quality,prolonging coking time,optimizing screen size and improving coke bunker  level control,therefore stable operation of 5 800m3 blast furnace can be satisfied.

Development and improvement of new coke guide
Shao Zhan1 Du Hanshuang2 Wang Hongbo1 Hou Dongmei1
2017, 48(5):  23-25. 
Abstract ( 91 )  
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The structure and features of new coke guide are introduced.The new coke guide has been technically improved with respect to resistance to thermal expansion and contraction,abrasion resistance,corrosion resistance and replacement.Therefore,the coke guide car is more environmental friendly and more durable.

Influence factor of water-steam quality in CDQ system and its optimization
Wang Yongshu Xiong Xiaoqing
2017, 48(5):  26-28. 
Abstract ( 130 )  
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This paper analyzes the factors influencing the quality of water-steam in CDQ system and proposes an optimization for the plant in terms of steam types,demineralizing & water feeding system and waste heat boiler water system,etc.so that the CDQ steam energy efficiency can be increased and the water-steam quality can be improved so as to run the CDQ system in a manner of safety and high efficiency.

Practice of increasing individual oven charge capacity for 7.0m coke oven battery
2017, 48(5):  28-31. 
Abstract ( 99 )  
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Analysis is made for the factors influencing the individual oven charge capacity for 7.0m coke oven battery.Measures are also taken,such as controlling the fineness of coal blends,improving coal screw feeding,optimizing coal leveling and upgrading leveling bar structure,so that achievements can be made,e.g.effective volume of oven chamber increased from 55.6m3 to 55.9m3,bulk density of coal charged raised from 0.750t/m3 to 0.758t/m3 and dry coal charged per oven increased from 40.8t to 42.4t,which lays a solid foundation for efficient production of coke oven.

Causes analysis on CDQ circular air duct damage and technical innovation
Guo Fei Yu Jinjiang
2017, 48(5):  32-34. 
Abstract ( 117 )  
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The phenomenon and causes on CDQ circular air duct damage are analyzed in this paper based on the actual situation of the CDQ production.A technical solution and its performance are also discussed,i.e.a suspending supporting column is designed to prevent the CDQ circular air duct from collapsing.

Research and practice on the maintenance technology of multi section solid suspended ceiling in the CDQ chamber
Qian Hulin Wang Kaibao Liu Fugen
2017, 48(5):  35-37. 
Abstract ( 97 )  
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Since the safety maintenance technology for CDQ chamber plays a key role in extending the service life of CDQ chamber,this paper proposes a multi\|section solid suspended ceiling maintenance technology for a safe and quick maintenance of the CDQ chamber,which can effectively shorten the maintenance time and extend operating period.

Improvement on pressure measurement at the bottom of coking chamber
Li Qiang Xu Andong Chen Yucun Yang Yingping Deng Chenghao
2017, 48(5):  37-38. 
Abstract ( 98 )  
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Through improvement on pressure measurement device at the bottom of coking chamber,the bottom pressure of the coking chamber can be collected automatically and continuously,so that accurate data can be provided to reasonably determine the set value of G.C.main pressure and the set pressure of the ascension pipe PROven system of 7.63m coke oven battery.

Reaction kinetics study on coke burning loss of CDQ
Gu Yi He Xiaokai
2017, 48(5):  39-43. 
Abstract ( 97 )  
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Integration method is adopted for the reaction kinetics analysis of TG curve.The reactions between coke of different grain size and O2/CO2 of different concentration are studied to obtain the parameters of reaction kinetics.The analysis shows that under the conditions of higher apparent activation energy and lower frequency factor,coke exhibits lower reactivity,less burning loss and higher stability.

Control and management for oven temperature during extended coking time
Yue Jin
2017, 48(5):  43-44. 
Abstract ( 114 )  
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This paper introduces the measures taken for oven temperature control under the conditions of extended coking time and during long\|time maintenance as well as its result.This application is worth while learning in the coking industry.

Application of ABC control system in sulfur recovery unit
Li Hongjiu
2017, 48(5):  45-47. 
Abstract ( 103 )  
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This paper analyzes a practical application of ABC control system in the sulfur recovery unit of Claus furnace in coal chemical industry.The result demonstrates that the ABC control system is able to quickly adjust the distribution of air ratio for precise supply of air and oxygen whenever the working condition changes so as to ensure a stable operation of the sulfur recovery unit,with sulfur recovery rate of 95%~99%.The ABC control system has been proven to be high level automation,beneficial to natural and working environment.

Impact of coal tar temperature on the determination results of sulfur analyzer
Mu Mingren Li Baige Jiang Li Teng Shaogang Bi Xiaorui
2017, 48(5):  48-50. 
Abstract ( 93 )  
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The sulfur contents in coal tar samples under different temperatures are determined.The results showed that the average value of the sulfur content increases with rising temperature,with maximum standard deviation 0.002 29% and maximum coefficient of variation 0.559%.The precisions of the samples measured under different temperatures,however,remain consistent.It is suggested that the sample temperature should be relatively kept constant to minimize the impact of the sample temperature variation on the determination results of the sulfur content.

Process functions of solvent extraction dephenolization unit in gas purification plant
Zhang Ying1 Shen Lisong2
2017, 48(5):  50-52. 
Abstract ( 92 )  
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Operating costs and operating status of the gas purification plant before and after shutdown of the solvent extraction dephenolization unit are analyzed in this paper.The result shows that the solvent extraction dephenolization unit has many functions,such as minimizing blockage of downstream units,cutting down bio-chemical unit loads,guaranteeing coking waste water discharge index and reducing the operation cost in gas purification plant.

Modeling of desulfurization and denitrification process for coking flue gas based on RBFNN
Li Jingping1 Li Yaning2 Wu Xiaoping3 Liu Songqing3 Wang Xuelei2
2017, 48(5):  52-56. 
Abstract ( 124 )  
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Based on the running data of the integrated desulfurization and denitrification unit,static modeling is studied for the process.The data set is established according to the process and data preprocessing method.Classification of the working conditions and simplification of the sample set are realized by K-means clustering algorithm.Static modeling of each and every working condition is established with the help of neural network.The simulation result shows that this method and corresponding neural network are effective.

Measures for coking waste water recycling and its performance
Zhang Huaqiang Gao Lidong Wang Hongshun Li Xiuli
2017, 48(5):  57-58. 
Abstract ( 99 )  
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This paper introduces the measures for coking waste water recycling of Anyang Coking Plant as well as its performance.This application can achieve a reduction of fresh water consumption,operating cost and waste water discharge.

Renovation of coking waste water treatment process
Sun Baodong
2017, 48(5):  58-60. 
Abstract ( 110 )  
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The measures of“Optimizing the existing system,connecting AIS in parallel,and adding Ozone Plus advanced treatment system” are taken to renovate the coking waste water treatment process.After renovation,the discharged waste water meets the standard requirement.This is a new way for the renovation of coking waste water treatment process.

Application of dosing technology for coal water in recovery system
Lu Jiang
2017, 48(5):  61-62. 
Abstract ( 76 )  
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The problems in tar-ammonia separation and coal water treatment are analyzed.By the application of dosing technology,tar and ammonia are effectively separated,oil contained in the coal water is reduced.Therefore,smooth flow in the pipeline can be ensured,and the COD of stripped water can meet the standard requirement.

Utilization of condensate after final cooling of gas
Liang Ming
2017, 48(5):  63-64. 
Abstract ( 107 )  
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The condensation from the gas final cooling system is sent to the ammonium sulphate unit and used as make up water for ammonium sulphate production.Less water is consumed and less stripped waste water is generated.Therefore the production cost is reduced.